Custom Pulleys
Ever-power has the expertise and technical features to manufactures pulleys that are made for the most intricate applications. Our state-of-the-artwork technology can accommodate any kind of machining including counterbores, keyways, setscrews, lightening holes, self-tracking guides and much more. If it is technically feasible, we will be in a position to produce it regardless of what size, material or details required. Furthermore to aid with your projects Ever-power can produce a prototype along with any production quantity.
Contact Application Engineering to go over your custom pulley requirements and design challenges. You may also design your very own pulley model using our custom 3D Model Configurator . Download your model or submit it for a free of charge quote.
Custom Pulleys in Aluminum and other Finishes
Aluminum may be the standard metal for all share pulleys and most custom pulleys. Nevertheless, there are a number of other components and finished such as metal or hard anodized aluminum that your application may necessitate. Ever-power uses CNC technology and a highly skilled manufacturing team to make your custom pulleys with the fastest turnaround amount of time in the industry. Watch our Materials and Finishes
We offer pulleys in numerous diameter sizes, which range from 1 inch to 35 inches.
Our pulleys could be manufactured with many different types of belt grooves, including A,B,C,D,E,3V,5V,8V,J,K,L, and M groove types. We also provide pulleys with rope grooves, cable grooves, and Timing pulleys.
We specialize in manufacturing pulleys made from cast iron. We are able to also manufacture pulleys using a variety of other components such as for example steel, bronze, plastic, light weight aluminum, and brass.
We provide assistance through the style phase of client orders, to greatly help our customers have the most cost effective and effective pulley or sheave style.
We use the latest inspection apparatus that helps us to keep quality through the entire production process.
Materials
Cast Iron
Ductile Iron
Aluminum
Stainless Steel
Steel and Alloy Steel
Bronze
Brass
Titanium
Magnesium
Weldments
Plastic
Equipment
4-Axis Okuma MH500 Horizontal Mill
Okuma MH800 Horizontal Mill with Rotary Indexer
Okuma MCV60 Vertical Mill 30 x 60 x 27 inches Travel
Okuma MX45 Vertical Mill 15 x 30 x 17 inches Travel
4-Axis Okuma LU45 Lathe 32 inches Diameter 36 inches Maximum Turning Length
2-Axis Okuma LB35 Lathe 18 inches Diameter 36 inches Optimum Turning Length
Blanchard Grinder Maximum Diameter 36 inches
Okamoto Surface Grinder 12 x 24 inches Table
Vertical and Horizontal Sunnen Honing Machine
Pulley Groove Type
Belt Grooves:
A, B, C, D, E, 3V, 5V, 8V, J, K, L, M
Cable Grooves
Rope Grooves
Timing
Pulley Diameter Sizes
Ranging from 1/2 inch – 35 inches
Tolerances
0.0005 inches
Capabilities
Custom Made Pulleys
CNC Milling
CNC Turning
Gear Hobbing
High Production Robotic Machining
Reverse Engineering / Prototype Creation
Welding Services
Assemblies

About Custom Pulleys
In the wonderful world of manufacturing nonstandard parts often equate to “custom” parts. Customized parts mean a complete host of issues that the majority of manufacturers can’t afford; things like unique tooling, manufacturing, and procedures. These special extras had a need to create custom parts mean a protracted lead time and, ultimately, increased prices.
For a number of companies, creating custom parts is handled in precisely in this manner. At Torque Transmissions, however, we’ve a different way of handling custom parts that makes better sense for our business and for our customers businesses.
At Torque Transmission we utilize a PULL production process. Pull-through production is seen as a smaller batches, quick responses to consumer demands, and smooth product flow. This type of production is an example of lean production and is the reason why we’re able to make orders to client specifications.
What characterizes the type of lean manufacturing Torque Transmission utilizes?
Simply no inventory: we make what is ordered
Same manufacturing process as is standard
Standardized tooling: we make use of our standard mold bottom system to make unique mold tooling, which results in a very quick set up
Customer’s deadline places the order in the production schedule
Once an purchase is started it moves through the manufacturing process with no delays or queues
Pull-through production of this kind facilitates product customization because the products are made if they are ordered. This allows us to offer products that will meet a customer’s requirements, instead of offering standard products that may not meet the needs of a person or do the job 100%.