EP Series Parallel Shaft Helical Equipment Reducer
Specification Details:
1.Job specification of helical equipment reducer: F37-F157, 10 type totally.
2.The output of the helical equipment reducer: 0.12-200KW
3.Project output torque of the helical gear reducer:3.5-21500N•m
4.The transmission ratio of the helical gear reducer: 3.77-281071
5.Various mounting types of helical gear reducer: foot mounting, input flange of B5.
The foot amounting reducer has two machine-processed foot installation surfaces.
Efficiency
94%-98% (depends on the transmission stage)
Housing material
HT250 high-power cast iron
Gear material
20CrMnTi
Surface hardness of gears
HRC58°-62 °
Input / Output shaft material
40Cr
Machining precision of gears
Accurate grinding, 6 Grade
Lubricating oil
Gear oil
Heat treatment
Carburizing and quenching
Brand of bearings
Noise (MAX)
65-70dB160
Temp. rise (MAX)
40 ℃
Temp. rise (Oil)(MAX)
50 ℃
Vibration
≤20µm
Customized quality and on request
Our helical and bevel-helical gears are our state of the art products. Each unit is tailor made to the client requirements. The Helical gears were created, developed, and produced using our advanced technical resources. These gearboxes arrive in various sizes, ratios, with metric and imperial shafts, steel or high quality cast iron housings, solid or hollow result shafts, and customized input connections for electrical motors.
Helical Parallel Shaft Gearmotor :
1.Modularly design;
2.The component and parts are designed and produced standardly, which makes the product great exchangeability and high efficiency, thus can greatly short the delivery time.
3.Low energy consumption, low noise, small vibration, efficiency up to 96%;
4.Great rigdity of cast iron box, high strength, great heat loss, parallel helical gearbox lengthy service life.
5.Gear is made from fine alloy forge metal, the surface is completed with carburizing and quenching which ensured high hardness and accuracy.
6.Flange-mounted with hollow shaft, foot-mounted with hollow shaft, and optional torque arm and other special accessories.
Energy conserving, corrosion proof, compact
Helical- & Parallel Shaft Gearboxes
The 2-stage helical gearboxes from Ever-Power are a symbol of absolute robustness, top quality and long life.
Ever-Power parallel shaft geared motors (available in 2- or 3- stage models) provide a variety of mounting options by their high center distance and hollow shaft.
The aluminum housings give both gearbox types light weight and high corrosion resistance.
Technical Data
Helical gearbox Parallel shaft gearbox
Kind of motor asynchronous or long lasting magnet motor asynchronous or long lasting magnet motor
Ranked torque up to 2,060 Nm up to 1 1,350 Nm
Ratios* 2.55 – 56.68 24.6 – 347
Output speed variable variable
Result shaft solid shaft solid or hollow shaft
Mounting feet or flange mount flange mount
Ever-Power Engineers INCLUDES A Massive Clientile To Whom It Has Been Supplying Helical Gearboxes ACCORDING TO Their Specific Requirements.
The High Technicality In THE TYPICAL Of Engineering Due To Its Construction And THE LOOK (Modular) Gives An Optimal Performance Output .
Specialized In Providing Prize-Winning Helical Gearboxes & Bevel Helical Gearboxes, Our Organization Provides A High Degree Of Effeciency Gearboxes TO YOUR Clients.
Today’s Various Applications Demands IN A VARIETY OF Power Sectors – Medium / DURABLE Can Be Met By These Gearboxes.
The Replaceability OF VARIED Assemblies And The Maintenance Is Done By A Diligent Team Of Ever-Power WHICH INCLUDES Highly Skilled Manpower For The Maintenance Of Gearboxes .
Bevel Helical Gearbox :
Power : Upto 5500 kW
Reduction Ratio : Upto 650:1
The Inclined Tooth For Torque Transmission Between Parallel Or Correct Angle Shafts With Case Hardened Profile Ground Steel Gears Ensure minimum Noise
Size : 112 To 710 Centre Distance
Industries : Sugar , Cement , Paper , Solvent Extraction, Steel Market , Conveyore , Agitators, Mines & Nutrients , Cranes , Crushers , Fin Cooler Drives , Aerators , Kneaders, Thickeners , Larger Ball Mills Power Plants , Rubber.
Other Features
Gearing Of High Efficience
Energy Saving
Spill-Proof Motor Removal
Mounting Choices – Foot / Flange/Shaft Mount
Key Point :
Our Bevel Helical Gearbox Range Provides Been Majorly Used For Severe Power Transmission Program Which Is At Least More Than 50KW, Achieving An Ascent In Efficiency. THERE IS ALSO A 5500KW Power Range Specifically Designed For Cement Plants And Sugars Mills.
Reduction Stages : Single/Double/Triple/Quadruple
Applications :
Bevel Helical Gearbox Can Be Used In Various Fields Such As:
Toasters
Coal Pulverizing Mills
Cooling Towers
Conveyors
Agitators
Crushers
Cranes
Fin Cooler Drives
Kneaders
Larger Ball Mills
Mixers
Bucket Elevators
Industries:
These Helical & Bevel Helical Gearboxes May Attain High Efficiency Ratios , And Are Thus Used In Extreme Power Tranny Systems.
A FEW OF THE Industries Applicable For Bevel Helical Gearboxes Are :
Thermal power plant
Sugar industry
Cement industry
Paper industry
Solvent extraction plants
Plastic industry
Rubber industry
Steel Industry
Chemical Plants
Mines and minerals
Your advantages
High torque density
High permitted overhung loads
Multi-stage gear unit for low output speeds
F37 … F157 Reduced backlash option
EP series (two-stage and three-stage)
Our extra-slim parallel shaft helical gearmotors will be the perfect solution when space is limited. The countless different sizes and designs ensure that the gearmotors can be utilized in a wide variety of applications even under the most unfavorable circumstances. Ever-Power parallel shaft helical gearmotors are usually used in conveyor and components processing applications. You can choose from foot-mounted, flange-installed or shaft-mounted options. Decreased backlash parallel shaft helical equipment units are also on obtain precise positioning tasks.
Available versions
Foot-mounted or flange-mounted
B5 or B14 Flange-mounted
Solid or hollow shaft
Hollow shaft with keyed connection, shrink disc, splined hollow shaft
Technical data
Gear unit reduction ratio
[i]
3.77 – 281.71
Multi-stage gear unit reduction ratio
[i]
87 – 31434
Output torque
[Nm] ([lb-in])
130 – 18000 (1150 – 159300) (also in decreased backlash version)
Motor power range
[kW] ([Hp])
0.12 – 200 (0.16 – 268)
Parallel shaft helical gear unit versions
Ever-Power helical gear units
Our helical gear products are used wherever high torques are required.
For the belt drive, the customer chosen Ever-Power helical gear units because these offer output torques of up to 2,200,000 lb-in and powers as high as 5,360 HP. Thanks to their integration in to the tried-and-tested UNICASE casing, the gear units likewise have high axial and radial load capacities. The helical equipment units can therefore quickly withstand the harsh conditions of use on the conveyor belt.
What are the benefits of Ever-Power helical gear products?
Performance
Ever-Power industrial gear systems with helical gears are well suited for weighty duty applications due to their high torque capacity
Service life
Huge roller bearings and specific alignment of shafts and equipment wheels ensure an extended service life.
Flexible
Versatile mounting solutions and extensive input options ensure application flexibility.
Installation-friendly
Many mounting designs available to focus on the needs of varied installation requirements.
Our commercial helical gear units: Optimum flexibility
If you purchase a Ever-Power helical gear unit, you will have little problems in adapting it to the application. Rather, our gear devices adapt themselves to the application.
To create installation as flexible because possible for our products, we provide you various shaft and flange options. Integration of the gear unit into your system can be facilitated by six mounting areas, which cover many different set up positions.
Due to their high performance and versatility, Ever-Power helical gear systems are ideally fitted to use in lots of applications such as agitators, lifting gear, extruders, mixers, mills, drums or crushers.