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planetary reduction drive, which can supply a whole lot of speed reduction and torque in a system and the earth carrier shaft drives at large speed, while the reduction issues from the sun gears. Ever-Electric power planetary drive supplys Huge torque and with a concise structure. Product Selection Ratio:5~1400. Torque:0.46~736kNm. Merchandise Features.
The overall precision planetary reduction drive is utilized for low-rate and high-torque transmission equipment, and the electric motor, the inner combustion engine or other high-quickness running power is meshed with the gears upon the input shaft of the gear reduction travel to mesh the significant gears about the output shaft to attain the purpose of deceleration. Ordinary speed gear reduction drive s will also have a lot of pairs of identical theory gears to attain the desired deceleration impact, the ratio of the amount of teeth of the large and small gears is the transmission ratio. The Accuracy planetary reduction drive is a power transmission mechanism that uses a gear acceleration converter to decelerate the amount of revolutions of the engine to a desired amount of revolutions and obtain a mechanism of a huge torque.
Ever-Power Series planetary decrease drive (01~8) , in applying for Series Port Devices, Mixer Planetary, of the guts section planetary gears allowing Planetary decrease drive, swing and monitor drive applications always be accommodated through output plans. With units obtainable in a large number of ratios, sizes, and materials, Our planetary decrease drive can be used singly or in mixture to meet almost any reduction requirement.
The role of the gear reduction drive, An commercial planetary reduction drive was selected and installed in the industry machines, The web crankshaft torque on the speed of Planetary reduction travel (gearbox) of a pumping unit is pressure angle results in increased gear dedendum strength, and also the ability to withstand heavy shock loads. Compact, torque dense style. Modular, Lowering Ratio‎: ‎5:1 – 1400:1. and Areas of expertise include equipment noise reduction, gear manufacturing sourcing, program … Wind energy speed of Planetary reduction drive planetary drives 10KW to 1 1.5MW. The main featurs happen to be as followings:
Reduce the speed and increase the output torque simultaneously. The torque end result ratio is definitely multiplied by the electric motor output and the reduction ratio, but it ought to be noted that the rated torque of the gear reduction drive cannot be exceeded.
The speed simultaneously reduces the inertia of the strain, and the reduced amount of the inertia may be the sq . of the reduction ratio. You can view that the overall motor comes with an inertia worth. Ever-Power planetary gear models are divided into 21 basic organizations according to the torque and The wide range of productivity shafts and flanges simplifies the lowering stages.
Types of gear reduction travel : Planetary, spur and particular gearheads specifically designed for the brushless and brushed DC drives by Ever-Power. As well customized. with The initially toothed gear (pinion) is mounted on the electric motor shaft. The bearing of the output shaft is usually made of … Reduction ratio of 6:1 to 5752:1. Low noise level. Excessive efficiency. General gear lowering drive has helical equipment reduction drive (which includes parallel shaft helical equipment reduction drive , worm gear reduction drive , bevel gear reduction travel , etc.), planetary reduction travel , cycloid gear reduction travel , worm gear reduction travel , planetary friction type mechanical stepless acceleration changer, etc.
Compact design for saving space is offered with collinear source and output. Multiple lowering ratio is available with combination of various planetary reduction drive. Setting up some product selection with mounting flanges and reduction sleeves. All our Customers trust us as their favored partner for equipment and planetary travel engineering.
-Types of common gear reduction drive, Based on the latest design and examination technology, Hyosung Heavy Industrial sectors designs and manufactures gear boxes for steel, electrical power, cement, rubber. A fresh compact design of three-stage differential cycloidal planetary equipment drive based on the concept of the so-named RV-of Planetary reduction drive is usually proposed. Our planetary gear, Wolfrom gear train, reduction gear, regulation …. precious asset, as the productivity shaft stops when power is minimize to the travel, assembly will get a ring gear (16) and a sun gear … Gear (28) is a flanged extension of sun gear (12) which drives pinions (14).
The primary feature of the worm gear reduction travel is that it includes a reverse self-locking function and may have a large reduction ratio. The input shaft and the end result shaft are not on the same axis, nor on the same plane. However, the volume is generally large, the transmission proficiency is not high, and the reliability is not high.
Harmonic transmission of harmonic gear reduction drive is certainly the application of versatile deformation controllable elastic deformation to transmit motion and power, small volume, excessive precision, but the disadvantage can be that flexible wheel life is bound, not impact resilient, rigid and metallic parts Relatively poor. The source speed cannot be too high.
Precision planetary reduction drive has the benefits of compact structure, small return clearance, high accuracy, long service life and large rated end result torque. However the price is a bit more expensive.
Inline and right position execution up to 4 reduction stages, Ever-Power range of mixer drives are planetary gear devices modified to meet the operating requirements .
Planetary gear reduction drivePlanetary reduction drive
Planetary reduction servo travel is the weight of the gear transmission device of Planetary reduction servo travel. In general, the pounds of li yi’s mechanical and electrical gear has a great relationship using its material and heat therapy hardness.For instance, at the same electrical power, the weight of the carburized hardened gear will be about 1/3 of the weight of the tempered gear.Therefore, according to the structural characteristics of Planetary reduction drive and the load nature of gears, hardtooth surface gears ought to be widely used.There are many heat treatment methods to obtain gear with hard tooth surface, such as surface quenching, overall quenching, carburizing quenching, nitriding, etc., which should be selected according to the characteristics of Planetary decrease drive.
Chinese name Planetary reduction servo drive applied for Planetary reduction servo drive gear drive fat loss ratio of input speed and output speed ratio.Number of units of planetary gears
directory
1 product advantages
2 product parameters
3 material and heat treatment
4 installation steps
5 surface hardening
Product advantage editor
It really is compact structure, small return clearance, high accuracy, long service existence, rated output torque may do a lot.But it’s a little more expensive.Planetary reduction drive is generally found in limited space when the necessity for an increased torque, that’s, small volume significant torque, and its reliability and life are much better than spur Planetary reduction drive.Spur Planetary reduction travel is utilized for low current consumption, low noise and high efficiency and low cost applications.Planetary reduction drive is seen as a small size, huge output torque, great transmission efficiency, given that there are these requirements may be used
Product parameter editing
Full load efficiency: transmission efficiency of of Planetary decrease drive under maximum load (outcome torque of fault end).
Working your life: the cumulative working time of Planetary reduction drive for rated load and rated source speed.
Rated torque: it’s the torque that the ranked life allows for long running time.When the output velocity is 100 r/min, the life of Planetary reduction travel may be the average life, further than this value, the common life of Planetary reduction travel will be reduced.Planetary reduction drive fails when the output torque exceeds twice.
Edit material and heat treatment
The weight of the Planetary reduction servo drive planetary gear transmission device is normally proportional to the weight of the gear, and the weight of the gear has a great relationship with the materials and heat therapy hardness.For example, at the same vitality, the excess weight of the carburized hardened gear will be about 1/3 of the pounds of the tempered equipment.Therefore, based on the structural attributes of Planetary reduction drive and the strain nature of gears, hardtooth surface gears should be generally used.There are lots of heat treatment solutions to obtain gear with hard tooth surface, such as for example surface quenching, overall quenching, carburizing quenching, nitriding, etc., which should be selected according to the characteristics of Planetary decrease drive.
In Planetary reduction drive family, the Planetary reduction drive using its small size, large transmission efficiency, extensive reduction range, large precision a large number of advantages, and is trusted in servo, stepping, dc and various other tranny systems.Its function is in the premise of ensuring precision transmission, mainly used to lessen the rotation swiftness and increase torque and reduce the load/engine rotational inertia ratio.In order to help the majority of users to make good utilization of the Planetary reduction drive, this paper analyzes the sources of Planetary reduction drive and the drive motor shaft breaking, and introduces in detail how to properly install the Planetary reduction drive.
Accurate installation, use and maintenance of of Planetary reduction drive is an important hyperlink to ensure the normal operation of mechanical equipment.Consequently, when you install the Planetary reduction drive, please be certain to strictly follow the next installation related matters, properly assemble and use.
The initial step is to verify whether the engine and Planetary reduction travel are intact before installation, and strictly check if the size of each part connected with the engine and Planetary reduction travel matches, this is actually the size of the positioning boss, input shaft and Planetary reduction travel groove of the electric motor and matching tolerance.
The second step is to unscrew the screw on the outer dustproof hole of Planetary reduction travel flange, change the clamping ring of PCS system to align the side hole with the dustproof hole, insert the inner hexagon to tighten.From then on, take away the motor shaft keys.
Surface hardening editing
Common surface quenching methods are high-frequency quenching (for tiny gears) and flame quenching (for significant gears).The surface hardened layer works best when it comes with the bottom of the tooth root.The normal material for surface quenching is steel whose mass fraction of carbon is about 0.35%~0.5%. The hardness of tooth area can reach 45~55HRC.
Connection setting between of Planetary decrease drive and servo electric motor: holding mode – end result shaft of servo electric motor extends into of Planetary decrease drive, servo engine and Planetary reduction drive are linked by flange. You will find a deformable hoop in Planetary lowering drive. By operating the locking screw on Planetary reduction drive, the hoop can tighten the axis of the servo electric motor (the author has a 0.75KW servo motor with this connection). So for this connection setting, servo motors usually do not need keyway (of training course, keyway can also be, but purchasing keyway servo motors needs Money and delivery period are longer yo @ @). A kind of
Connecting mode of_of Planetary lowering drive and servo motor: Connecting through external coupling. This connection function uses external coupling, so that it needs servo electric and keyway. External coupling can also use flexible coupling (flexible shaft) – very soft shaft drive ability generally does not go beyond 5.5KW, speed may reach 20000 rpm. Some sort of
In most cases, the servo motors without brakes and keyways are the most used and the Ever-Power is the largest. Therefore, to purchase the servo motors with brakes and keyways, the delivery period is for a longer time, about 4 weeks.
Planetary reduction travel in the utilization of the process there will be some noise, the emergence of the noise, how to deal with it?
The noise of Planetary reduction drive is mainly caused by the friction, vibration and collision of the transmission gears. How to efficiently reduce and reduce the noise to create it more in line with the requirements of environmental coverage is also an integral research topic at home and abroad.Reducing the apparatus transmission noise of Planetary reduction travel has become an important research theme in the market. Many scholars at home and abroad respect the change of gear tooth engagement stiffness in gear transmission as the primary factor of gear dynamic load, vibration and sound.By modifying the shape, the dynamic load and velocity fluctuation are minimized to lessen the noise.This method has became more effective in practice.But with this method, the process needs to have shape modification equipment, the majority of small factories often can’t be implemented.
Planetary reduction drive is a kind of of Planetary reduction travel, what’s the transmission structure of planetary gear?Let’s take a look.
A planetary gear includes a sun steering wheel, a planetary steering wheel, and a gear band, wherein the planetary wheel is supported by a fixed axis of the planetary frame, allowing the planetary wheel to rotate on the supporting axis.The planetary wheel, the sun wheel and the gear ring are in continuous meshing state.
Located in the guts of the planetary gear transmission mechanism is the sun wheel, the sun wheel and the planet wheel frequently engage, two external gear meshing rotation direction can be opposite.Just as the sun is at the guts of the solar program, the solar wheel is named for its location.Gear band is the inner gear, it and the planet wheel often meshing, is the internal tooth and the outer gear meshing, the rotation direction between the two is the same.The number of planetary gear will depend on the look load of the Planetary reduction travel, usually 3 or 4, the more the quantity of bear the load is greater.
The above may be the Planetary reduction drive equipment transmission structure of the main content.
Planetary speed of Planetary reduction drive is usually a kind of speed of Planetary reduction drive, after that, the planetary speed of Planetary reduction drive in the process of using the reason for the shaft break what?Let’s have a look.
1. The wrong type collection causes insufficient productivity torque of the Planetary lowering drive.
Some users in the model selection, mistakenly so long as the selected rated result torque Planetary reduction travel to meet up the work requirements could be, in fact, it is not, one is the rated outcome torque of the electric motor rated output torque moments deceleration ratio, the worthiness obtained in principle should be less than the product sample to provide similar Planetary reduction travel rated end result torque.The other is to consider the overload capacity of the drive engine and the utmost operating torque required used.
2. In the process of acceleration and deceleration, the instantaneous torque borne by the output shaft of the Planetary reduction drive exceeds two times of its rated output torque, and such acceleration and deceleration is definitely too frequent, that may eventually make Planetary decrease drive break the shaft.
Theoretically, the utmost operating torque required by the user must be significantly less than two times the rated output torque of the Planetary reduction drive, especially in some applications must strictly adhere to this criterion.This is simply not only to protect the Planetary reduction drive, but also to avoid the output shaft of Planetary reduction drive from being twisted off.The primary reason is that, when there is a problem in equipment installation, the output shaft of the Planetary reduction travel and its load are stuck, the overload capacity of the driving motor will still make it constantly raise the output force, which may cause the force of the output bearing of the Planetary reduction drive to exceed its rated output torque two times and thus twist the output shaft of the Planetary reduction travel.
Precision planetary reduction drive
Product Description:
There are two main types based on the output direction: direct type and correct angle type; Planetary equipment systems are used to perform speed reduction because of significant torque. to predict gear noise from a back wheel drive automatic transmission.
There are generally three types according to the number of stages: one-stage deceleration (generally less than 10:1), two-stage deceleration (generally greater than 10:1 and significantly less than or equal to 100:1), and three-stage deceleration (large reduction ratio is 100) :1, the general division principle is greater than 100:1);
Based on the purpose: armed service and civilian;According to the operating environment: normal environment, low temperature environment, clean space environment and vacuum environment;
Our speed of Planetary reduction drive planetary gear for heavy-duty applications, including; conveyers, cranes, crawlers, and excavators. With the Ever-Power mountain drive you get additional suprisingly low gears which permit you head out climb the many extreme torque Gears: 1:1 and 2.5:1 reduction gear ratio.
The initial step is to verify whether the engine and Planetary reduction drive are in good condition before installation, and strictly check whether the size of every part linked with the electric motor and Planetary reduction travel is matched. Here are the size and coordinating tolerance of the positioning boss, insight shaft and Planetary reduction travel groove of the electric motor.
Step 2 2: unscrew the screw on the external dustproof hole of of Planetary lowering drive flange, adjust the clamping ring of PCS program to align the medial side hole with the dustproof hole, insert the interior hexagon to tighten.After that, take away the motor shaft keys.
The third step is to connect the electric motor with Planetary reduction travel in a natural way.The concentricity of the output shaft of Planetary reduction travel and the input shaft of the engine must be consistent when connected, and the external flange of both should be parallel.If the concentricity is not consistent, the motor shaft will be broken or of Planetary decrease drive gear wear.
Furthermore, in the installation, do not use hammer and other blows, prevent the axial force or radial force too much harm to the bearing or equipment.Make sure to tighten the mounting bolt prior to tightening the drive bolt.Before installation, wipe apart the anti-rust oil of motor input shaft, positioning boss and connecting part of of Planetary reduction drive with gasoline or zinc-sodium water.Its goal is to ensure tight connection and versatility of operation, and stop unnecessary wear and tear.
Prior to the motor and Planetary reduction drive are connected, the motor shaft keyway should be perpendicular to the tightening bolt.To ensure a uniform force, initially screw the assembly bolts at virtually any diagonal position, but usually do not screw restricted, then screw the assembly bolts at the other two diagonal positions, and finally screw the four installation bolts one by one.Finally, tighten the force bolt.All tightening bolts will be fixed and examined by the torque plate hand in line with the indicated torque data.
Right installation between of Planetary reduction drive and mechanical equipment is the same as correct installation between of Planetary reduction drive and drive engine.The key is to make certain that the output shaft of Planetary reduction drive and the drive portion of the shaft concentricity.
servo electric motor of Planetary reduction drive Planetary reduction drive of Planetary reduction travel rated input speed up to 18000 RPM (about of Planetary reduction travel itself size, the greater the acceleration of Planetary reduction travel, the smaller the rated input quickness) above, industrial-grade servo motor of Planetary reduction drive output torque is generally not more than 2000 nm, special huge torque servo motor of Planetary reduction drive can do a lot more than 10000 nm. Working temp in 25 ℃ to 100 ℃ roughly, by changing the grease can change its working heat.Planetary reduction drive: the primary transmission structure is certainly: planetary wheel, solar wheel, outer gear ring.Compared with other reduction gear, servo engine reduction gear has excessive rigidity, high precision (solitary stage can achieve less than 1 level),(double stage can perform less than 3 things), high transmission effectiveness (single stage in 95-99%), high torque/volume ratio, life maintenance free features.Because of these characteristics, servo motor of Planetary reduction drive is mostly installed in the stepper motor and servo motor or perhaps brushless motor, used to reduce the speed, enhance the torque, matching inertia.Rated input speed of servo motor of Planetary reduction drive can are as long as 18000rpm(related to the size of Planetary reduction travel itself.