Product Description
A HDPE compression reducer fitting is utilized to sign up for 2 lengths of various-size metric HDPE pipe.
With a size range from twenty five/20 mm to one hundred ten/ninety mm, PP compression reducer fittings are appropriate for water and other equivalent fluids, with pressures up to 16 bar. Poly pipe Reducer compression fittings are created from large top quality PP-B materials that is resistant to etching by many chemical substances, and to UV rays, and are suitable for outdoor use.
SUNPLAST HDPE compression fittings / PP compression fittings are are made in compliance with the requirements of specifications EN 712/713/715/911 ISO 3501/3503/3458/3459.The fittings can be mounted on HDPE pipes which are in compliance with requirements ISO 11922 DIN 8072/8074 UNE 53131. The threaded variations are made in compliance with normal ISO 7 DIN 2999.
PP compression reducer are consisted of 5 palstic components:
Mark | Component Title | Materials | Colour |
A | Cap | Higher top quality polypropylene black co-polymer (PP-B) | Blue |
B | Clinching Ring | POM resin | White |
C | Blocking Bush | Large top quality polypropylene black co-polymer (PP-B) | Black |
D | “O” Ring Gasket | NBR rubber | Black |
E | Body | High quality polypropylene black co-polymer (PP-B) | Black |
More brief details as underneath:
Merchandise | HDPE Compression Reducer, PP Compression reducer, Compression reducer, poly compression reducer, HDPE pipe compression reducer, Compression Reducer fittings, Poly pipe compression reducer, PP compression reducer |
Specification | 25*20mm to 110*90mm |
Force ratings | Functioning Stress at 20ºC: 20~63mm in PN16 seventy five~110mm in PN10 |
Materials | High good quality polypropylene black co-polymer (PP-B) |
Coloration | Black entire body / Blue Cap |
Producing Common | Dimensions and traits: ISO 3501/3503/3458/3459. To be mounted on HDPE pipes: ISO 11922 DIN 8072/8074 Threads (BSP): ISO 7 DIN 2999. |
Samples available | Indeed, samples are accessible, but charged. |
Packing method | Cartons |
MOQ | Negotiable |
Custom-made Symbol available (OEM Services) |
For little quantity of get, consumer symbol can be marked on the fittings by laser marking or sticker. For massive amount of order, customer symbol can be embossed on the fittings. |
Production direct time | Mass stock obtainable for typical sizes About ten times for a 20ft container, twenty days for a 40ft container |
Warranty time | one a long time for standard use |
Payment term | T/T, L/C, DP, Western Union, or negotiable |
FOB loading port | HangZhou/ZheJiang China |
Place of origin | HangZhou, China |
Solution Technical specs
HDPE/PP compression reducer fittings can be created sizing from 25×20mm to 110×90mm. The dimension 20-63mm with a stress of PN16, and seventy five-110mm pressurized in PN10.
Measurement (mm) |
Force Ranking (bar) |
Excess weight (gram/PCS) |
Packing (PCS/CTN) |
20*twenty five | PN16 | ninety eight | 180 |
32*20 | PN16 | 126 | a hundred and twenty |
32*twenty five | PN16 | 141 | 112 |
forty*twenty five | PN16 | 219 | 65 |
forty*32 | PN16 | 242 | 64 |
50*twenty | PN16 | 348 | forty eight |
50*twenty five | PN16 | 348 | forty eight |
50*32 | PN16 | 372 | forty eight |
50*forty | PN16 | 414 | 36 |
63*25 | PN16 | 554 | 30 |
sixty three*32 | PN16 | 562 | 30 |
63*forty | PN16 | 627 | 25 |
63*fifty | PN16 | 711 | 24 |
75*50 | PN10 | 679 | sixteen |
75*sixty three | PN10 | 761 | fourteen |
90*32 | PN10 | 787 | nine |
ninety*fifty | PN10 | 875 | nine |
ninety*sixty three | PN10 | 957 | 9 |
90*75 | PN10 | 1173 | 9 |
a hundred and ten*32 | PN10 | 1339 | five |
one hundred ten*fifty | PN10 | 1420 | five |
one hundred ten*sixty three | PN10 | 1508 | five |
110*75 | PN10 | 1724 | 4 |
110*90 | PN10 | 1874 | 4 |
HDPE Compression Fittings CZPT Can Provide
As a integrated & skilled company & service provider in China, CZPT carries an comprehensive variety of HDPE compression fittings in a diameter sizing from 20mm to 110mm, and all clients can uncover the very best answer of fittings for their pipeline systems in SUNPLAST
Our poly pipe compression fittings incorporate:
→ HDPE Compression Coupler/Coupling,HDPE Compression Reducer Fittings, HDPE Compression Woman/Male Adaptor Fittings
→ HDPE Compression ninety Diploma Elbow,HDPE Compression Woman/Male Elbow Fittings
→ HDPE Compression Equal Tee, HDPE Compression Reducing Tee, HDPE Compression Female/Male Tee Fittings
→ HDPE Compression Flange Adaptor
→ HDPE Compression Conclude Cap
Rewards Of PP Compression fittings
By comparison of the other fittings, poly pipe compression fittings supply exceptional bodily and overall performance advantages:
By comparison of the other HDPE fittings, HDPE electrofusion fittings repute far more rewards:
* Quick assemble & disassemble, Easy installation:No welding, No special resources necessary, easily assembling & disassembling, these can make PP compression fittings far more & a lot more commonly used, especially for irrigation methods.
* lower set up charges & labor fees: HDPE compression fittings is a fittings use a mechanical link method, quickly to put in & considerably less set up personnel will be necessary.
* Excellent watertight: The distinctive layout & NBR “O” rings guarantee Poly compression fittings a excellent watertight for long time use.
FAQS
* How to join the PP compression fittings?
A: PP compression fittings are really straightforward to install, which requires the pursuing steps:
• Preparing the pipe, eliminating the burrs and beveling the edge of pipe. The outer area of the pipe must be free from imperfections or indentations where the physique of the fittings make speak to with the pipe
• Unscrewing the blue nut and set it into the pipe adopted by the white clamping ring. Make sure the clamping ring is in the correct position, with the bigger mouth outwards to the edge of pipe.
• Urgent the pipe axially into the poly compression fittings, till it contact the internal hole of fittings.
• Tightening the ring nuts by hand, and then use the torque wrench presented, until it is restricted.
* What is the most frequent lead to of leaking of HDPE compression fittings?
A: It is essential to keep away from in excess of-tightening the nut or else the integrity of the poly compression fitting will be compromised by the extreme pressure. If the nut is overtightened the ferrule will deform improperly creating the joint to fail. Certainly, overtightening is the most typical cause of leaks in PP compression fittings.
* How much burst force can Poly compression fitting just take?
A: SUNPLAST PP compression fittings are created for the max.standard force sixteen bars at 20ºC, and the burst force reaches 35 bars.
* Can CZPT HDPE compression fittings uncovered below sunshine?
A: Sure, all HDPE pipe compression fittings are UV-resistant, and can be employed outside.
* HDPE fusion fittings & HDPE compression fittings, which 1 is better?
A: It is difficult to say. HDPE compression fittings are only be attainable for little diameter pipe till 110mm, even though HDPE fusion fittings are obtainable for all dimensions.
By comparison to HDPE fusion fittings, Poly pipe compression fittings are effortless put in, much less value, and are specially useful in installations that could require occasional disassembly or partial removal for servicing and many others., considering that these joints can be damaged and remade with out impacting the integrity of the joint.
The downside is PP compression fittings are not as sturdy as fusion fittings.
Why Decide on Us?
Rich experience on production HDPE fittings above 20 years, we are an expert in this sector.
Full product variety offered, you will usually find the right resolution here.
Strong soon after-sale phrase supports to provide professional CZPT for installation.
By using top top quality raw materials, with prolonged guarantee time on quality.
Short guide time to fulfill your urgent want ask for.
Quick reply for your inquiries within 12 hrs.
OEM provider available to support a very good sale in customers’ market.
Make contact with Us
If you have any demands on PP compression fittings, or any concern on our fittings, please contact us freely. CZPT has properly educated workers who are obtainable to address your wants and give complex support to all sectors when essential.
To Be Negotiated | 200 Pieces (Min. Order) |
###
Material: | PP |
---|---|
Connection: | Press Connection |
Transport Package: | Cartons |
Specification: | 20-110 |
Trademark: | SUNPLAST OR OEM |
Origin: | China |
###
Samples: |
US$ 2/Piece
1 Piece(Min.Order) |
---|
###
Customization: |
Available
|
---|
###
Mark | Part Name | Material | Color |
A | Cap | High quality polypropylene black co-polymer (PP-B) | Blue |
B | Clinching Ring | POM resin | White |
C | Blocking Bush | High quality polypropylene black co-polymer (PP-B) | Black |
D | "O" Ring Gasket | NBR rubber | Black |
E | Body | High quality polypropylene black co-polymer (PP-B) | Black |
###
Product | HDPE Compression Reducer, PP Compression reducer, Compression reducer, poly compression reducer, HDPE pipe compression reducer, Compression Reducer fittings, Poly pipe compression reducer, PP compression reducer |
Specification | 25*20mm to 110*90mm |
Pressure ratings | Working Pressure at 20ºC: 20~63mm in PN16; 75~110mm in PN10 |
Material | High quality polypropylene black co-polymer (PP-B) |
Color | Black body / Blue Cap |
Manufacturing Standard | Dimensions and characteristics: ISO 3501/3503/3458/3459. To be installed on HDPE pipes: ISO 11922; DIN 8072/8074; Threads (BSP): ISO 7; DIN 2999. |
Samples available | Yes, samples are available, but charged. |
Packing method | Cartons |
MOQ | Negotiable |
Customized Logo available (OEM Service) |
For small quantity of order, customer logo can be marked on the fittings by laser marking or sticker. For big quantity of order, customer logo can be embossed on the fittings. |
Production lead time | Mass stock available for regular sizes About 10 days for a 20ft container, 20 days for a 40ft container |
Warranty time | 1 years for normal use |
Payment term | T/T, L/C, DP, Western Union, or negotiable |
FOB loading port | Ningbo/Shanghai China |
Place of origin | Ningbo, China |
###
Size (mm) |
Pressure Rating (bar) |
Weight (gram/PCS) |
Packing (PCS/CTN) |
20*25 | PN16 | 98 | 180 |
32*20 | PN16 | 126 | 120 |
32*25 | PN16 | 141 | 112 |
40*25 | PN16 | 219 | 65 |
40*32 | PN16 | 242 | 64 |
50*20 | PN16 | 348 | 48 |
50*25 | PN16 | 348 | 48 |
50*32 | PN16 | 372 | 48 |
50*40 | PN16 | 414 | 36 |
63*25 | PN16 | 554 | 30 |
63*32 | PN16 | 562 | 30 |
63*40 | PN16 | 627 | 25 |
63*50 | PN16 | 711 | 24 |
75*50 | PN10 | 679 | 16 |
75*63 | PN10 | 761 | 14 |
90*32 | PN10 | 787 | 9 |
90*50 | PN10 | 875 | 9 |
90*63 | PN10 | 957 | 9 |
90*75 | PN10 | 1173 | 9 |
110*32 | PN10 | 1339 | 5 |
110*50 | PN10 | 1420 | 5 |
110*63 | PN10 | 1508 | 5 |
110*75 | PN10 | 1724 | 4 |
110*90 | PN10 | 1874 | 4 |
To Be Negotiated | 200 Pieces (Min. Order) |
###
Material: | PP |
---|---|
Connection: | Press Connection |
Transport Package: | Cartons |
Specification: | 20-110 |
Trademark: | SUNPLAST OR OEM |
Origin: | China |
###
Samples: |
US$ 2/Piece
1 Piece(Min.Order) |
---|
###
Customization: |
Available
|
---|
###
Mark | Part Name | Material | Color |
A | Cap | High quality polypropylene black co-polymer (PP-B) | Blue |
B | Clinching Ring | POM resin | White |
C | Blocking Bush | High quality polypropylene black co-polymer (PP-B) | Black |
D | "O" Ring Gasket | NBR rubber | Black |
E | Body | High quality polypropylene black co-polymer (PP-B) | Black |
###
Product | HDPE Compression Reducer, PP Compression reducer, Compression reducer, poly compression reducer, HDPE pipe compression reducer, Compression Reducer fittings, Poly pipe compression reducer, PP compression reducer |
Specification | 25*20mm to 110*90mm |
Pressure ratings | Working Pressure at 20ºC: 20~63mm in PN16; 75~110mm in PN10 |
Material | High quality polypropylene black co-polymer (PP-B) |
Color | Black body / Blue Cap |
Manufacturing Standard | Dimensions and characteristics: ISO 3501/3503/3458/3459. To be installed on HDPE pipes: ISO 11922; DIN 8072/8074; Threads (BSP): ISO 7; DIN 2999. |
Samples available | Yes, samples are available, but charged. |
Packing method | Cartons |
MOQ | Negotiable |
Customized Logo available (OEM Service) |
For small quantity of order, customer logo can be marked on the fittings by laser marking or sticker. For big quantity of order, customer logo can be embossed on the fittings. |
Production lead time | Mass stock available for regular sizes About 10 days for a 20ft container, 20 days for a 40ft container |
Warranty time | 1 years for normal use |
Payment term | T/T, L/C, DP, Western Union, or negotiable |
FOB loading port | Ningbo/Shanghai China |
Place of origin | Ningbo, China |
###
Size (mm) |
Pressure Rating (bar) |
Weight (gram/PCS) |
Packing (PCS/CTN) |
20*25 | PN16 | 98 | 180 |
32*20 | PN16 | 126 | 120 |
32*25 | PN16 | 141 | 112 |
40*25 | PN16 | 219 | 65 |
40*32 | PN16 | 242 | 64 |
50*20 | PN16 | 348 | 48 |
50*25 | PN16 | 348 | 48 |
50*32 | PN16 | 372 | 48 |
50*40 | PN16 | 414 | 36 |
63*25 | PN16 | 554 | 30 |
63*32 | PN16 | 562 | 30 |
63*40 | PN16 | 627 | 25 |
63*50 | PN16 | 711 | 24 |
75*50 | PN10 | 679 | 16 |
75*63 | PN10 | 761 | 14 |
90*32 | PN10 | 787 | 9 |
90*50 | PN10 | 875 | 9 |
90*63 | PN10 | 957 | 9 |
90*75 | PN10 | 1173 | 9 |
110*32 | PN10 | 1339 | 5 |
110*50 | PN10 | 1420 | 5 |
110*63 | PN10 | 1508 | 5 |
110*75 | PN10 | 1724 | 4 |
110*90 | PN10 | 1874 | 4 |
Types of Coupling
A coupling is a device used to join two shafts together and transmit power. Its primary function is to join rotating equipment and allows for some end movement and misalignment. This article discusses different types of coupling, including Magnetic coupling and Shaft coupling. This article also includes information on Overload safety mechanical coupling.
Flexible beam coupling
Flexible beam couplings are universal joints that can deal with shafts that are offset or at an angle. They consist of a tube with couplings at both ends and a thin, flexible helix in the middle. This makes them suitable for use in a variety of applications, from motion control in robotics to attaching encoders to shafts.
These couplings are made of one-piece materials and are often made of stainless steel or aluminium alloy. However, they can also be made of acetal or titanium. While titanium and acetal are less common materials, they are still suitable for high-torque applications. For more information about beam couplings, contact CZPT Components.
Flexible beam couplings come in a variety of types and sizes. W series couplings are good for general purpose applications and are relatively economical. Stainless steel versions have increased torque capacity and torsional stiffness. Flexible beam couplings made of aluminum are ideal for servo and reverse motion. They are also available with metric dimensions.
Flexible beam couplings are made of aluminum alloy or stainless steel. Their patented slot pattern provides low bearing load and high torsional rigidity. They have a long operational life. They also require zero maintenance and can handle angular offset. Their advantages outweigh the disadvantages of traditional beam couplings.
Magnetic coupling
Magnetic coupling transfers torque from one shaft to another using a magnetic field. These couplings can be used on various types of machinery. These types of transmissions are very useful in many situations, especially when you need to move large amounts of weight. The magnetic field is also very effective at reducing friction between the two shafts, which can be extremely helpful if you’re moving heavy items or machinery.
Different magnetic couplings can transmit forces either linearly or rotated. Different magnetic couplings have different topologies and can be made to transmit force in various geometric configurations. Some of these types of couplings are based on different types of materials. For example, a ceramic magnetic material can be used for applications requiring high temperature resistance.
Hybrid couplings are also available. They have a hybrid design, which allows them to operate in either an asynchronous or synchronous mode. Hysterloy is an alloy that is easily magnetized and is used in synchronous couplings. A synchronous magnetic coupling produces a coupled magnetic circuit.
Magnetic coupling is a key factor in many physical processes. In a crystal, molecules exhibit different magnetic properties, depending on their atomic configuration. Consequently, different configurations produce different amounts of magnetic coupling. The type of magnetic coupling a molecule exhibits depends on the exchange parameter Kij. This exchange parameter is calculated by using quantum chemical methods.
Magnetic couplings are most commonly used in fluid transfer pump applications, where the drive shaft is hermetically separated from the fluid. Magnetic couplings also help prevent the transmission of vibration and axial or radial loads through the drive shaft. Moreover, they don’t require external power sources, since they use permanent magnets.
Shaft coupling
A shaft coupling is a mechanical device that connects two shafts. The coupling is designed to transmit full power from one shaft to the other, while keeping the shafts in perfect alignment. It should also reduce transmission of shock loads. Ideally, the coupling should be easy to connect and maintain alignment. It should also be free of projecting parts.
The shaft couplings that are used in machines are typically made of two types: universal coupling and CZPT coupling. CZPT couplings are designed to correct for lateral misalignment and are composed of two flanges with tongues and slots. They are usually fitted with pins. The T1 tongue is fitted into flange A, while the T2 tongue fits into flange B.
Another type of shaft coupling is known as a “sliced” coupling. This type of coupling compensates for inevitable shaft misalignments and provides high torque. Machined slits in the coupling’s outer shell help it achieve high torsional stiffness and excellent flexibility. The design allows for varying engagement angles, making it ideal for many different applications.
A shaft coupling is an important component of any machine. Proper alignment of the two shafts is vital to avoid machine breakdowns. If the shafts are misaligned, extra force can be placed on other parts of the machine, causing vibration, noise, and damage to the components. A good coupling should be easy to connect and should ensure precise alignment of the shaft. Ideally, it should also have no projecting parts.
Shaft couplings are designed to tolerate a certain amount of backlash, but it must be within a system’s threshold. Any angular movement of the shaft beyond this angle is considered excessive backlash. Excessive backlash results in excessive wear, stress, and breakage, and may also cause inaccurate alignment readings. It is therefore imperative to reduce backlash before the shaft alignment process.
Overload safety mechanical coupling
Overload safety mechanical couplings are devices that automatically disengage when the torque applied to them exceeds a specified limit. They are an efficient way to protect machinery and reduce the downtime associated with repairing damaged machinery. The advantage of overload couplings is their fast reaction time and ease of installation.
Overload safety mechanical couplings can be used in a wide range of applications. Their automatic coupling mechanisms can be used on any face or edge. In addition, they can be genderless, incorporating both male and female coupling features into a single mechanism. This means that they are both safe and gender-neutral.
Overload safety couplings protect rotating power transmission components from overloads. Overload protection devices are installed on electric motors to cut off power if the current exceeds a certain limit. Likewise, fluid couplings in conveyors are equipped with melting plug elements that allow the fluid to escape when the system becomes too hot. Mechanical force transmission devices, such as shear bolts, are designed with overload protection in mind.
A common design of an overload safety mechanical coupling consists of two or more arms and hubs separated by a plastic spider. Each coupling body has a set torque threshold. Exceeding this threshold may damage the spider or damage the jaws. In addition, the spider tends to dampen vibration and absorb axial extension. This coupling style is nearly backlash free, electrically isolating, and can tolerate very little parallel misalignment.
A mechanical coupling may also be a universal joint or jaw-clutch coupling. Its basic function is to connect the driver and driven shafts, and limits torque transfer. These devices are typically used in heavy-duty industries, such as steel plants and rolling mills. They also work well with industrial conveyor systems.
CZPT Pulley
The CZPT Pulley coupling family offers a comprehensive range of couplings for motors of all types. Not only does this range include standard motor couplings, but also servo couplings, which require ultra-precise control. CZPT Pulley couplings are also suitable for engine applications where high shocks and vibrations are encountered.
CZPT Pulley couplings have a “sliced” body structure, which allows for excellent torsional stiffness and strength. They are corrosion-resistant and can withstand high rotational speeds. The couplings’ design also ensures accurate shaft rotation while limiting shaft misalignment.
CZPT Pulley has introduced the CPU Pin Type couplings, which are effective at damping vibration and maintain zero backlash. They are also made from aluminum and are capable of absorbing heat. They come with recessed tightening screws. They can handle speeds up to 4,000 RPM, and are RoHS-compliant.
editor by czh 2022-12-30